2004 Ford Explorer / Mountaineer, Climate Control System Removal And Installation

Vacuum Control Motor  Floor Door 1. Depower the supplemental restraint system (SRS). For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering in Section 501-20B. 2. Remove the RH and LH A-pillar trim panels. For additional information, refer to Section 501-01. 3. Remove the cowl panel grille. For additional information, refer to Section 501-00. 4. Remove the parts in the order indicated in the following illustrations and tables. 5. To install, reverse the removal procedure. Item 4: Instrument Panel Defroster Grille Removal Note 1. CAUTION: To avoid damaging the sunload sensor electrical connector, remove the grille just enough to access the connector. Remove the instrument panel defroster grille. Item 6: Instrument Panel Bolt Removal Note 1. NOTE: The instrument panel bolt must be removed from outside the vehicle. Remove the instrument panel bolt. Item 10: Instrument Panel Bolt Removal Note 1. NOTE: Do not completely remove the instrument panel bolts. Loosen the instrument panel bolts enough to allow the RH side of the instrument panel to be moved away from the dash panel when the RH instrument panel bolts are removed. Item 11: Instrument Panel Bolt Removal Note 1. CAUTION: Be sure the instrument panel is properly supported to avoid possible damage to the instrument panel wiring and components. CAUTION: To avoid damage to the instrument panel wiring or components, do not use excessive force when moving the instrument panel away from the dash panel. NOTE: The instrument panel may be supported by installing threaded rods or equivalent, with the same diameter and thread pitch, in place of the instrument panel support bolts. Correctly support the instrument panel and remove the instrument panel support bolts to allow the instrument panel to be pulled away from the dash panel. 

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